Novel Hermaphroditic Coupling

ABSTRACT

A low-profile genderless connector uses interlocking tabs and spring levers to form a secure mechanical link with another identical genderless connector using rotational engagement. Upon full engagement of two opposing yet identical connectors, electrical contacts on each connector complete multiple signal paths for ground, power, and signal communication in a preferred sequential order. In an alternative embodiment, the connectors rotationally engage to form a coupling having optical contacts. In yet another embodiment, the connectors rotationally engage to form a coupling to provide strictly mechanical or structural connectivity.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Continuation of U.S. patent application Ser. No.11/775,177 filed Jul. 9, 2007, which claims priority to relatedprovisional patent application, Ser. No. 60/819,418 filed Jul. 7, 2006,which is not admitted to be prior art with respect to the presentinvention by its mention in the background. This application isincorporated herein by this reference.

BACKGROUND

The invention relates to an improved coupling, specifically a simple,genderless device to provide mechanical, electrical or opticalconnection between two components without the need for separate anddissimilar male and female connectors.

Devices to connect two components, either mechanically, electrically,optically or all three exist in numerous varieties. These connectingdevices can be broadly divided into two categories: gendered andgenderless.

Gendered couplings consist of two dissimilar but complementaryconnectors that fit together to create a continuous, connected signal orstructural pathway to provide mechanical connection or to supporttransmission of power or data signals, including digital, analog,optical and electrical. Gendered couplings take the form of male andfemale connectors, where a first probe mates with a correspondingreceptacle. Examples of gendered couplings include USB connectors, RCAaudio jacks, Ethernet jacks, and power plugs, among many others. Byvirtue of their design, gendered couplings require dissimilar connectorsand frequently, connection in a specific orientation. A well-knownconnector for power cables is the standard plug and receptacle. Whenstringing together such items as decorative Christmas lights orconnecting multiple extension cords, it is always necessary to arrangethe cords in a manner that ensures a male plug is adjacent a femalereceptacle. In some configurations, gendered connectors requirespecialized adapters, such as to join two functionally equivalent cablestogether. For example, telephone extension cords are well-known ashaving gendered plugs, but having the same gender on both ends of acable. Consequently, an additional adapter having the complementarygender on both ends is required to connect such cables to gain greaterlength. Another type of gendered coupling is used to provide mechanicalconnection of toy trains using magnetic attraction. Although theconnectors on the end of each train appear visually to be genderless, infact, each will only engage if a positive magnetic pole is placedadjacent a negative magnetic pole. Consequently, such connectors arefunctionally gendered.

Genderless, or hermaphroditic, couplings typically have one connectortype designed to engage with an equivalent connector in a complementaryfashion. Since each connector is identical, there is no need forspecialized adapters when connecting identical genders together. Anexample of a well-known hermaphroditic connector is the “handshake”devices on rail cars that enable any rail car to mechanically link toany other car in any order. Current hermaphroditic connectors arecomplex and expensive to produce. Further, actual engagement of opposinghermaphroditic connectors can likewise be difficult. Still further, manysuch connectors engage in a linear fashion causing electricalconnections to be made simultaneously on all contacts creating potentialshort-circuits and safety hazards. Additionally, many suchhermaphroditic connectors require relatively long shells to house thecomponents used to mechanically engage respective connectors. Withoutspecial complex adaptation, many gendered and genderless connectors areeasily separated, creating inconvenient disconnects. Further, existinghermaphroditic connectors cannot be easily or cost-effectively scaled ormodified to accommodate varying power and signal pathways.

Information relevant to attempts to address these problems can be foundin U.S. Pat. Nos. 6,605,914B1 and 6,881,084B2. However, each one ofthese references suffers from one or more of the followingdisadvantages: long housings, complex configuration, expensiveconstruction, poor contact tolerance, potentially unsafe contact action,and, lack of resistance to linear separation.

For the foregoing reasons, there is a need for a novel hermaphroditiccoupling that is low cost, comprised of few components, easilyassembled, safe in operation, capable of providing close toleranceengagement, structurally robust, resistant to rotational, lateral orlinear disengagement, scalable to accommodate increasing numbers ofconnection pathways, and, easily modifiable to deliver variousconnection contact configurations.

SUMMARY

The present invention is directed to a novel hermaphroditic couplingcomprised of two shallow, low profile connector members that satisfythis need for low-cost, simplicity, ruggedness, adaptability,scalability, low-profile, safety, close connection tolerance, and,resistance to separation. The coupling comprises two identicallow-profile connectors: a first genderless connector which rotationallyengages and joins with a second, equivalent genderless connector. Thecompleted coupling forms mechanical, electrical and optical linkage topower cables, signal cables, strength members or other objects attachedto the backplane or attachment face of each connector. Each connectorhas a generally low-profile, flat shape and in one version the overallshape is that of a truncated circle or disc. A rear face on eachconnector provides a surface for connection or attachment of objects,including cables, toy components and other objects. Each connectorincludes a gap for rotationally receiving and engaging an interlockingextension and tab of an opposing connector. Each connector furtherincludes flexible spring levers with locking protrusions, where thelevers are bent inward during initial rotational engagement and then theprotrusions seat in a corresponding notch on the opposing connector whenfully engaged. Each connector has holes or penetrations for receivingsurface interface devices such as electrical or signal transmissioncontacts. In one version, the holes are placed in a linear fashion suchthat individual holes, and hence, the contacts, may be aligned in apreferred sequence based upon the rotational action of engagement. Thus,the desirable, shallow profile coupling is easily formed by an intuitiveand simple operation to provide secure engagement between interface orcontact surfaces, while also providing resistance to linear androtational separation.

DRAWINGS

These and other features, aspects, and advantages of the presentinvention will become better understood with regard to the followingdescription, appended claims and accompanying drawings where:

FIG. 1 provides a perspective view of a completed coupling comprisingtwo genderless connectors according to a preferred embodiment of theinvention;

FIG. 2 provides a perspective view of a connector of the coupling ofFIG. 1, according to a preferred embodiment of the invention;

FIG. 3 provides a front view of the connector of FIG. 2, according to apreferred embodiment of the invention;

FIG. 4 provides a top view of the connector of FIG. 2, according to apreferred embodiment of the invention;

FIGS. 5A-5C provide a perspective view and illustration of the couplingprocess between two connectors, according to a preferred embodiment ofthe invention;

FIG. 6 provides a front view of a fully engaged coupling as shown inFIG. 1, according to a preferred embodiment of the invention;

FIG. 7 provides an enlarged view of a spring lever protrusion of a firstconnector engaging a notch of a second connector when fully engaged asshown in FIG. 6, according to a preferred embodiment of the invention;and,

FIG. 8 is a cross-sectional view of the connector of FIG. 6 taken alongthe line 8-8 according to a preferred embodiment of the invention.

DESCRIPTION

The invention provides a reliable mechanical connection resistant totensile, lateral and rotational separation forces while simultaneouslyproviding secure electrical or optical connection with multiple contactsfor power, signal, and ground.

A shown in FIG. 1, in a first embodiment according to the presentinvention, coupling 10 comprises a first genderless connector 31 and asecond genderless connector 32. For consistency, given that connectors31, 32 are hermaphroditic and hence identical in all aspects to anotheropposing connector, equivalent elements on either connector 31, 32 havebeen given equivalent reference numerals. Each equivalent element willoccasionally be related to either the first connector 31 or the secondconnector 32 when describing the use and operation of the connectors 31,32.

Now, and in further detail, as shown in FIG. 2, a connector 31 includesa mating or joining face 20 and a rear attachment face 22. An engagingspring lever 11 having a protrusion 12 extends from the joining face 20.Corresponding overhanging and interlocking tabs 16 of each connector 31,32 are configured to rotateably engage and interlock with correspondinggaps 17 of an opposing connector 31, 32. A notch 19 of the overhangingtab 16 is sized to receive the protrusion 12 of the spring lever 11.Each joining face 20 includes connector holes or penetrations 80 forreceiving various forms of interface contacts

Now, with reference to FIGS. 1-4, the coupling 10 and connectors 31, 32of a first embodiment of the present invention are described in evengreater detail. Each connector 31, 32 comprises a joining face 20, anopposing attachment face 22, a top edge 14, and, a bottom edge 15. Withspecific reference to FIG. 3, each connector 31, 32 in a firstembodiment is shaped in the form of a truncated circle or disc with aflattened top 14 and bottom 15. The parallel top 14 and bottom 15 formflat surfaces which truncate the overall circular shape of eachconnector 31, 32 to form a disc area 24. The joining face 20 of a firstconnector 31 engages with an opposing joining face 20 of anotherequivalent but separate second connector 32. The rear attachment face 22of each connector 31, 32 is affixed to an object (not shown). Theobjects may include wires, cables, optical fibers, rigid or flexiblestrength members, facial portions of toys such as trains, or any othersuch object which requires attachment to another object.

Now, with particular attention to FIGS. 2 and 3, each connector 31, 32includes a flat joining face 20 in the shape of a truncated circleforming a disc area 24 with flattened top 14 and bottom 15. Springlevers 11 including outwardly pointing engaging protrusions 12 locatedat opposing corners of each connector 31, 32. Each spring lever 11extends from the disc area 24 shaped with curvature generally followinga circular path about the lower left and upper right corners of thejoining face 20. Although the levers 11 are shown here as extending in aclock-wise direction, one skilled in the art will readily recognize thatthe levers 11 and connectors 31, 32 can be configured in a differentadditional embodiment such that the spring levers 11 would extend in acounter-clockwise direction about the curved perimeter of the disc area24. A first fixed end 94 of each spring lever 11 extending from the discarea 24 originates adjacent the top 14 and bottom 15 surfaces of theeach connector 31, 32. A free end 96 of each lever 11 includes aprotrusion 12 directed outwardly. A recess 92 is formed in the disc area24 or each connector to receive the free end 96 of the spring lever 11.When connection is completed, and the first connector 31 and the secondconnector 32 have been rotateably engaged to form the coupling 10, theprotrusions 12 on the levers 11 of the first connector 31 areaccommodated and frictionally engaged in the notches 19 within the inneredges 90 of the overhanging interlocking tabs 16 of the second connector32.

Now, with reference to FIG. 2, each connector 31, 32 includes twoopposing extensions 13. The extensions 13 extend outwardly from the rearattachment face 24 of each connector 31, 32. The extensions 13 borderthe levers 11. In a first embodiment of the present invention, theextensions 13 extend horizontally from and form a portion of the top 14and bottom 15 of each connector 31, 32 thereby continuing the planes oftruncation. As shown in FIGS. 2 and 3, outer edges 98 of the extensions13 form arcs concentric with the overall circular shape of eachconnector 31, 32. The extensions 13 include fastening holes 102 to allowphysical attachment of a connector 31, 32 to another object by insertionof fasteners such as screws (not shown). The holes 102 may also be usedto more permanently engage the first connector 31 to a second connector32 to form the coupling 10.

With further reference to FIGS. 2 and 3, the connectors 31, 32 includetwo opposing overhanging, interlocking tabs 16. The tabs 16 of the firstconnector 31 protrude outward from the joining face 20 towards thejoining face 20 of the second connector 32. The tabs 16 are situatedopposite the extensions 13 but likewise extend horizontally in the planeof truncation but in a curvature concentric with the overall circularshape of the connector 31, 32. A distal end 104 of each tab 16 arcstowards a midline of the connector 31, 32 parallel to and equidistantfrom the two planes of truncation of the top 14 and bottom 15 of theconnector 31, 32. The distal ends 104 of the overhanging tabs 16 form anengaging portion 106. The tabs 16 are shown having a tapering shapewhich serves to allow the connectors 31, 32 to be easily and accuratelyconnected.

As shown in both FIGS. 2 and 4, the extension 13 and the correspondingbut opposing overhanging and interlocking tab 16 of a connector 31, 32forms a gap 17. The gap 17 of a first connector 31 is sized and shapedto fully receive and frictionally engage and interlock with the engagingportion 106 of a corresponding tab 16 of a second connector 32.

As shown in FIGS. 2 and 3, the tabs 16 include recessed notches 19 oninner edges 90. The notches 19 are sized to receive and frictionallyengage the protrusions 12 of the spring levers 11 when a first connector31 is fully engaged with a second connector 32. The force of frictionalengagement may be varied by modifying the thickness of the spring lever11 or changing the shapes of the protrusions 12 and the recessed notches19. In a further embodiment, the notches 19 may have a shape of arectangular slot to correspond to a rectangular protrusion 12 such thata fully engaged coupling 10 is permanently engaged and may not bereleased by reverse rotation.

In a first embodiment, each connector 31, 32 includes penetrations 80through the joining face 20 of the connector 31, 32 to the attachmentface 22. As shown in FIG. 2, the face 20 of the connector 31, 32includes two sets 18 of four rectangular penetrations 80 to create atotal of eight penetrations 80. In a first embodiment, each set 18 offour penetrations 80 is aligned in a horizontal row located along amidline of the connector 31, 32, where one of each set 18 is located oneach side of the connector's 31, 32 center. The penetrations 80 aresized to receive various forms of contacts 87 to facilitate power andsignal transmission. In a first embodiment of the invention, electricalcontacts 87 are placed in each penetration 80, slightly protrudingoutward from the joining face 20 of the connector 31, 32.

Mechanical Connection—In use and operation, FIGS. 5A-5C illustrate threesteps of engaging a first connector 31 with a second connector 32 toform the novel hermaphroditic coupling 10 of a preferred embodiment ofthe invention. FIG. 5A shows a first step of connection and engagementbetween the two connectors 31, 32. First, the two connectors 31, 32 areoriented for engagement with joining faces 20 oriented toward each otherand each connector 31, 32 slightly rotationally offset from the other.Next, as shown in FIG. 5B, the connectors 31, 32 are brought togetherwith joining faces 20 abutting and the connectors 31, 32 rotationallyoffset from one another by approximately forty-five degrees such thateach hermaphroditic connector 31, 32 simultaneously receives the top 14and bottom 15 of the opposing is connector 31, 32. Once each connector31, 32 is engaged by its opposing and identical connector 31, 32, theconnectors 31, 32 are rotated in opposing directions. Since eachconnector 31, 32 is rotationally symmetric, the connection may beinitiated without regard to a “right-side-up” orientation. On firstcontact, the overhanging and interlocking tabs 16 extend over the top 14and bottom 15 surfaces of the opposing connector 31, 32, continuing inan arc over the first fixed end 94 of the adjacent spring lever 11.

The two connectors 31, 32 are rotated in a direction opposite each othersuch that distal ends 104 of the tabs 16 travel towards receiving gaps17. As the connectors 31, 32 approach alignment with one another, theinner edge 90 of each tab 16 contacts the protrusion 12 on the springlever 11, compressing the lever 11 towards the center of the connector31, 32 and into its recess 92. Each interlocking tab 16 then continuesto slide into the gap 17 between the opposing tab 16 and the extension13. The connectors 31, 32 are continually rotated until fully engaged toform the coupling 10.

Now, as shown in FIG. 5C, a fully engaged coupling 10 has the top 14 andbottom 15 of the coupled connectors 31, 32 fully aligned. Duringrotational engagement, as the tabs 16 interlock and completely overlapand are eventually fully received within the gaps 17, the protrusion 12of each spring lever 11 slides and springs into the corresponding notch19 along the inner surface 90 of each tab 16. This final rotationalengagement creates a locking action and a feeling of positive engagementas evidenced by the sense of engagement of the protrusions 12 in thenotches 19. Additionally, as the protrusions 12 fully and frictionallyseat in the notches 19, the engagement of the tabs 16 within the gap 17and with each other fully prohibits linear axial, rotational and lateralseparation of the connectors 31, 32.

To disengage the connectors 31, 32, the connectors 31, 32 are rotated inan opposite direction so as to restore the initial rotational offset,and, to rotate the tabs 16 out of the gaps 17 and to remove the overlapbetween the tabs 16. The connectors 31, 32 may then be separated fromeach other

An alternative embodiment of the invention includes a mirror-imagearrangement where the locking action requires rotation in the oppositedirection as that described above.

Electrical Connection—As noted above, the connectors 31, 32 may also beused to form a coupling 10 to provide electrical connectivity betweencoupled objects. Now, and referring to FIG. 6, in a preferredembodiment, the connector 31, 32 is designed to receive one or moreelectrical contacts 87 in one or more penetrations 80. Each set 18 ofcontacts 18 is a mirror image of the other. As shown in FIG. 6, in afirst embodiment eight penetrations 80 support eight contacts 87. Thecontacts 87 are arranged as follows: an innermost contact 81 (closest tothe center of the disc) provides connectivity to a grounding circuitry;the next two contacts 82, 83 further from the center of the connectorjoining face 20 are signal paths; and finally, the outermost contact 84is used to provide power. Each contact 87 in one set 18 of four contacts87 is electrically connected to its equivalent contact 87 in thesymmetric set 18 of four contacts 87 using a conducting material ribbon88 set in channels 85 of the attachment face 24 of each connector 31,32. As shown in FIG. 8, when used for providing transmission ofelectrical power or signals, the connector 10 includes at least oneelectrical contact 87 between a first and second connector 31, 32according to a preferred embodiment of the invention.

In operation and using the above described arrangement, when twoconnectors 31, 32 are engaged and rotated to secure a connection, theinnermost matching set of contacts, the ground contacts 81, make thefirst initial electrical contact. Next, as rotation continues, the nextmatching set of contacts to engage are the signal connectors 82, 83, andlastly, the power contacts 84. This order of connection helps to avoidshort circuits. FIG. 8 illustrates a section along the plane 8-8 cutthrough the coupling 10 to show the electrical connection between twoprotruding contacts 87. Other arrangements of contacts 87 are possible,such as more or fewer contacts in different locations.

The previously described versions of the present invention have manyadvantages, including simple engagement, flexible use, low profile, safeconnectivity, scaleable to multiple contacts, resistant to lateral,linear and rotational separation, and low cost among other things. Theinvention does not require that all the advantageous features and allthe advantages need to be incorporated into every embodiment of theinvention.

Although the present invention has been described in considerable detailwith reference to certain preferred versions thereof, other versions arepossible. For example, the connectors can be imbedded in a wall outletto provide secure and inseparable connectivity with networking or powercables. In addition, the connectors can be attached to cables ofdiffering lengths to allow creation of any cable length havingequivalent functionality. Further, the connectors can be used strictlyto provide secure mechanical connection for structural componentsincluding toys or other structures. Therefore, the spirit and scope ofthe appended claims should not be limited to the description of thepreferred versions or embodiments contained herein.

The reader's attention is directed to all papers and documents which arefiled concurrently with this specification and which are open to publicinspection with this specification, and the contents of all such papersand documents are incorporated herein by reference. All the featuresdisclosed in this specification including any accompanying claims,abstract, and drawings may be replaced by alternative features servingthe same, equivalent or similar purpose, unless expressly statedotherwise. Thus, unless expressly stated otherwise, each featuredisclosed is one example only of a generic series of equivalent orsimilar features.

Further, any element in a claim that does not explicitly state “meansfor” performing a specified function, or “step for” performing aspecific function, is not to be interpreted as a “means” or “step”clause as specified in 35 U.S.C. §112, ¶6. In particular, the use of“step of” in the claims herein is not intended to invoke the provisionsof 35 U.S.C. §112, ¶6.

Moreover, no requirement exists for a device or method to address eachand every problem sought to be resolved by the present invention, forsuch to be encompassed by the present claims. Furthermore, no element,component, or method step in the present disclosure is intended to bededicated to the public regardless of whether the element, component, ormethod step is explicitly recited in the claims. No claim herein is tobe construed under the provisions of 35 U.S.C. 112, sixth paragraph,unless the element is expressly recited using the phrase “means for.”

INDUSTRIAL APPLICABILITY

The present invention applies industrially to connectors to form acoupling between objects. More particularly, the present inventionapplies industrially to connectors for forming secure connectionsbetween object. Even more particularly, the present invention applies tohermaphroditic connectors for use in connecting power, ground and signalsystems.

1. A hermaphroditic coupling comprising: identical, unitary first andsecond hermaphroditic connectors; each of said hermaphroditic connectorscomprising a member having a joining face and an attachment face, eachattachment face adapted to establish a connection; wherein said joiningfaces of said connectors rotationally engage to cause first engagingelements of said first connector to engage with complementary, engagingelements of said second connector; and wherein said engaging elements ofeach said connector interlock and form a coupling, that establishes aconnection between said first and said second connector; wherein saidconnection is resistant to lateral and tensile forces and resistant torotation up to a release threshold.
 2. The coupling of claim 1, whereinsaid member is rectangular.
 3. The coupling of claim 1, wherein saidmember has the shape of a truncated circle.
 4. The coupling of claim 1,wherein said first engaging element is a spring lever.
 5. The couplingof claim 1, wherein said second engaging element is tapered to engagewith a similarly tapered first engaging element.
 6. The coupling ofclaim 1, wherein said joining face further comprises a recess forreceiving said first engaging element when compressed by said secondengaging element during engagement.
 7. The coupling of claim 1, furtherincluding penetrations for receiving interface contacts.
 8. The couplingof claim 7, wherein said interface contacts are electrical or optical.9. The coupling of claim 1, wherein said members are rotationallysymmetric.
 10. The coupling of claim 1, wherein said member is made ofany of metal, wood, plastic, paper, composite, or ceramic materials. 11.The coupling of claim 1, further comprising: two or more protrusions oneach of said first engaging elements corresponding to two or morenotches of the opposing second engaging elements.
 12. A coupling,comprising: two identical, unitary members comprising respectiveopposing rotatably joinable connectors; each connector comprising anattachment face and a joining face; said attachment face providing asurface to which to attach objects; each said joining face comprising anengaging element wherein said joining faces of opposing connectors areabutted prior to rotational engagement; said engaging elementscomprising complementary elements that are adapted to mate in acompressed mode during rotational engagement of said opposingconnectors; wherein said first and second connector are rotationallyengaged and said engaging elements mate to frictionally engage, whereineach opposing connector is frictionally engaged with said other opposingconnector, wherein said two identical and opposing connectors form saidcoupling, wherein said coupling is longitudinally and laterally secured,and rotationally secured up to a reliable threshold to preventseparation.
 13. The coupling of claim 12, further comprising: saidattachment face comprising channels for establishing a communicativepath between said connectors.
 14. The coupling of claim 12, furthercomprising: one or more penetrations for receiving connectioninterfaces.
 15. The coupling of claim 14, wherein said connectioninterfaces are electrical contacts for power and signal transmission.16. The coupling of claim 14, wherein said connection interfaces areoptical contacts for transmitting and receiving optical signals.
 17. Ahermaphroditic connector, comprising: a unitary structure having ajoining face and an attachment face; said attachment face includingchannels for receiving connecting members; and; said joining face havinga rotationally symmetric engagement profile comprising interlocking tabsand levers; wherein two hermaphroditic connectors are rotationallyengaged to form a connective coupling that is resistant to lateral andtensile forces and resistant to rotation up to a release threshold. 18.The hermaphroditic connector of claim 17, further comprising: aplurality of connecting members adapted for any of ground, signaltransmission, and power.
 19. The hermaphroditic connector of claim 18,wherein said connecting members are positioned radially outward from thecenter of the joining face in the order of ground, at least one signaltransmission, and power, wherein said ground is engaged first and,wherein power is engaged last in sequence during rotational engagement.20. The hermaphroditic connector of claim 17, wherein said connector isadapted to be attached to an electrically powered device.
 21. Thehermaphroditic connector of claim 16, further comprising: a plurality ofconnecting members comprising any of optical fibers, electricalconductors, strength members, or structural components.
 22. Thehermaphroditic connector of claim 16, said engaging element comprisingat least one set of at least one engaging element for effecting lockingengagement of said connector with the joining face of another, identicalconnector.